Implement the Moodie Young method

Oct 13, 2025 by talynt.org 63 views

The Balance of the Track Using the Moodie Young Method by Considering the Workload in the Egrek Production Process at PT. Mighty Harvest Facilities

Introduction

In today's competitive business landscape, companies are constantly seeking ways to improve their production processes and increase efficiency. One such company is PT. Mighty Harvest, a private firm engaged in the production of agricultural equipment, particularly for oil palm plantations. The company's products include various agricultural tools such as egrek, dodos, ax, machete, ganju, tojok, and waist. However, the production process on the factory floor has not been running optimally due to an imbalance in the division of work elements at each work station, resulting in uneven cycle time and unequal workload distribution among operators. This article discusses the application of the Moodie Young method to balance the egrek production path at PT. Mighty Harvest facilities, taking into account the workload.

Background

The production process at PT. Mighty Harvest involves several work stations, each with its own set of tasks and responsibilities. However, the current arrangement has resulted in an imbalance in the workload distribution among operators, leading to a buildup of material at several work stations. This imbalance is caused by the uneven cycle time, which affects the efficiency and productivity of the production process. The company's management is keen to improve the production process and reduce the workload imbalance among operators.

Methodology

The Moodie Young method is a technique used to balance the production process by analyzing the workload and work methods applied at each work station. This method involves creating a work team's team map, which is a useful tool for analyzing the workload and work methods applied. The team map is used to identify the tasks and responsibilities of each operator and to determine the workload distribution among them. The Moodie Young method also involves comparing the level of different path efficiency for each work station to determine the optimal arrangement of work stations and operators.

Analysis of the Balancing of the Path

The analysis of the balancing of the path is done by comparing the level of different path efficiency for each work station. The results of the study show that in the actual work station arrangement consisting of six work stations and 12 operators, there was a balance delay of 59.32%, an efficiency of 40.68%, and the Smoothness Index reached 4159,635. The actual workload shows that operators with the largest workload reaching 100%, while other operators have the lowest workload of 1.58%. This indicates that the current arrangement has resulted in a significant workload imbalance among operators.

Application of the Moodie Young Method

After applying the egrek production path using the Moodie Young method, taking into account the workload, it was found that the number of work stations was reduced to five with 10 operators. In this arrangement, the delay balance fell to 51.18%, the path efficiency increased to 48.82%, and the Smoothness Index decreased to 2242,806. This shows a significant improvement in the workload balance between the operators. In particular, the workload of operators is proposed to be more evenly distributed, with operators 1 to 9 having a good workload, while operator 10 still has the largest workload, which is 100%, because of the longest working time.

Conclusion

The application of the Moodie Young method in balancing the egrek production path at PT. Mighty Harvest facilities has resulted in a significant improvement in the workload balance between operators. The new arrangement has reduced the delay balance, increased the path efficiency, and decreased the Smoothness Index. This shows that the Moodie Young method is a useful technique for balancing the production process and improving the efficiency and productivity of the egrek production process. The success of this technique can also be a model for other companies in similar industries, thereby creating a more efficient and effective production process.

Recommendations

Based on the results of the study, the following recommendations are made:

Implement the Moodie Young method: The Moodie Young method should be implemented in the egrek production process to balance the workload distribution among operators.
Reduce the number of work stations: The number of work stations should be reduced to five with 10 operators to improve the workload balance and reduce the delay balance.
Increase the path efficiency: The path efficiency should be increased to 48.82% to improve the efficiency and productivity of the egrek production process.
Decrease the Smoothness Index: The Smoothness Index should be decreased to 2242,806 to improve the workload balance and reduce the delay balance.

Future Research Directions

Future research directions include:

Applying the Moodie Young method to other production processes: The Moodie Young method should be applied to other production processes to determine its effectiveness in improving the workload balance and reducing the delay balance.
Analyzing the impact of the Moodie Young method on employee satisfaction: The impact of the Moodie Young method on employee satisfaction should be analyzed to determine its effectiveness in improving employee satisfaction and reducing turnover rates.
Developing a more efficient and effective production process: A more efficient and effective production process should be developed using the Moodie Young method to improve the workload balance and reduce the delay balance.

Limitations of the Study

The study has several limitations, including:

Limited sample size: The study has a limited sample size, which may not be representative of the entire population.
Limited data collection: The study has limited data collection, which may not provide a comprehensive understanding of the production process.
Limited analysis: The study has limited analysis, which may not provide a thorough understanding of the results.

Conclusion

In conclusion, the application of the Moodie Young method in balancing the egrek production path at PT. Mighty Harvest facilities has resulted in a significant improvement in the workload balance between operators. The new arrangement has reduced the delay balance, increased the path efficiency, and decreased the Smoothness Index. This shows that the Moodie Young method is a useful technique for balancing the production process and improving the efficiency and productivity of the egrek production process. The success of this technique can also be a model for other companies in similar industries, thereby creating a more efficient and effective production process.
Frequently Asked Questions (FAQs) About the Moodie Young Method

Q: What is the Moodie Young method?

A: The Moodie Young method is a technique used to balance the production process by analyzing the workload and work methods applied at each work station. It involves creating a work team's team map, which is a useful tool for analyzing the workload and work methods applied.

Q: What are the benefits of using the Moodie Young method?

A: The benefits of using the Moodie Young method include:

Improved workload balance among operators
Reduced delay balance
Increased path efficiency
Decreased Smoothness Index
Improved efficiency and productivity of the production process

Q: How does the Moodie Young method work?

A: The Moodie Young method works by analyzing the workload and work methods applied at each work station. It involves creating a work team's team map, which is a useful tool for analyzing the workload and work methods applied. The method also involves comparing the level of different path efficiency for each work station to determine the optimal arrangement of work stations and operators.

Q: What are the limitations of the Moodie Young method?

A: The limitations of the Moodie Young method include:

Limited sample size
Limited data collection
Limited analysis

Q: Can the Moodie Young method be applied to other production processes?

A: Yes, the Moodie Young method can be applied to other production processes to determine its effectiveness in improving the workload balance and reducing the delay balance.

Q: How can the Moodie Young method be implemented in a production process?

A: The Moodie Young method can be implemented in a production process by:

Creating a work team's team map
Analyzing the workload and work methods applied at each work station
Comparing the level of different path efficiency for each work station
Determining the optimal arrangement of work stations and operators

Q: What are the future research directions for the Moodie Young method?

A: The future research directions for the Moodie Young method include:

Applying the method to other production processes
Analyzing the impact of the method on employee satisfaction
Developing a more efficient and effective production process

Q: What are the recommendations for implementing the Moodie Young method?

A: The recommendations for implementing the Moodie Young method include:

Implementing the method in the production process
Reducing the number of work stations
Increasing the path efficiency
Decreasing the Smoothness Index

Q: What are the conclusions of the study on the Moodie Young method?

A: The conclusions of the study on the Moodie Young method are that the method is a useful technique for balancing the production process and improving the efficiency and productivity of the egrek production process. The success of this technique can also be a model for other companies in similar industries, thereby creating a more efficient and effective production process.